Cob Oven Update #4 - Tools of the Trade

The oven is essentially finished. After she dries out well i will put the final coat of plaster on her. She is about ready for her maiden voyage into baking though. i built a test fire in her last week and she breathes very well.

I have been making the tools i will need for the firing and cooking while i wait for her to dry out a little more.

These are the tools of the trade:

This the rough form of a peel. It will be used to place loaves of bread and pizzas in the oven and peel them out when they are finished baking.








This is called a scuffle. i made it from a paint roller extension pole, a nail, some copper wire and an old cotton sock. It will be wetted and used to swab out the remaining bits of ash in the oven before the loaves go in. The moisture left in the oven turns to steam and helps to create a nice chewy crust.







This tool is the rooker. It is used to scrape the coals and ashes out of the oven before the baking begins. I connected an ell bracket to a watering wand with a couple of screws to make this fine tool.









This precision tool is an oxygen delivery tube a.k.a. blow pipe. I will be used like a bellows to blow air into the fire to keep it burning evenly. I smashed the end of a 1/2" copper tube with a rubber mallet to flatten it out to provide a wide focused flow of air to the fire.







This is a fire door I fashioned out of a piece of aluminum flashing, a couple of ell brackets and a piece of copper wire. It serves as a temporary chimney improving the draft in the oven especially on windy days. Cool air flows into the oven along the floor and circulates up the the top of the oven and out the top of the door. When the wind blows the flow becomes turbulent and the wood does not burn efficiently. The fire door deflects the wind keeping the fire burning efficiently thus using less fuel to heat the oven.



This is the baking door. It is made out of cob with a piece of bamboo for a handle. Right now the damn thing weighs about 40 lbs. Hopefully when it dries out it will weigh a good bit less because it is very difficult to handle right now. It should keep the heat in well though.

We are very excited to fire her up and bake something soon. With the holidays fast approaching it may be next year before we try her out.

Cob Oven Update #3 - The Key to Cob is Community

Saturday before last the permaculture class came out to the Funny Farm to work on the cob oven. There were 14 of us all working together to make it happen. I gave a brief orientation about how a cob oven works, what the various layers are made of and where we stood in the process. We then divvied up the various task and got to work.

One group worked on the sand dome that would support the cob that forms the inside of the oven and is the layer that will absorb and retain the heat for cooking. 2 other groups started mixing and stomping the sand/clay mixture to make the cob. It was very exciting to experience how quickly we gelled into an efficient team to get the job done. Within and hour and a half we had completed the sand dome and applied the first layer of cob. Thanks to Brandy and Keri for bringing their group out the help.







Sunday i cut out the door opening and then took a break from cobbing to let my weary body recover. Cobbing is hard work :) And fun work too!

On Monday my friend Deanna came out to help me apply the next layer, the insulation layer. We built a large lip of structural cob around the door opening to support and contain the insulation. We mixed together clay slip (screened clay and water) and wheat straw and layer it over the whole surface of the oven in a 3-4" thick layer. This layer is not packed down so there will be air pockets that prevent the heat from being conducted out of the inner cob layer to the outside surface. After Deanna left i began to sculpt some of the features that will give the oven a Funny Farm flair. I added an eyebrow, an eye and the upper lip.

On Friday i covered the insulation layer with a layer of structural cob, clay/sand/straw. The straw acts like rebar giving the cob shear strength.

Yesterday i did some more sculpting using up the remaining cob i made on Friday. I added a lower lip and one cheek. I have determined that the oven is a female. Someone on Facebook asked me what her name is. She has not revealed that to us yet. All in its own time.

If the weather is good tomorrow i will finish up sculpting the rest of her features. After that we will let her dry until after the end of the year before we put the final plaster coat on her. This Sunday we will probably build a small fire in her to see how well she breathes and because i can't stand to wait any longer.

We are so excited about having fresh bread and other yumminess cooked in our own mud oven in the foreseeable future!

Register now for Our 5 Week Organic Gardening Workshop Starting in February

5 Week Organic Gardening Workshop W/ Duane Marcus

This is a hands-on workshop. Whether you are a beginner or an experienced gardener wanting to convert from conventional to organic methods, whether you have a sunny townhouse patio or a 3 acre lot, this class will put you on the path to taking control of your food future.

Week 1 - Organic Gardening Foundations - Soil Food Web, composting, nutrient dense food and nutrient cycling
Week 2 - Garden planning- what to plant, when to plant it and how to plant it
Week 3 - Seed starting, soil preparation, cover crops, transplanting
Week 4- Pest control strategies - putting Mother Nature to work to control insects, diseases and weeds. Insect i.d., biological controls
Week 5 -Permaculture Strategies in your garden- Food forests, growing edible mushrooms, edible landscapes, rainwater harvesting, perennial foods

The classes will be every other Sunday from 1 - 4 p.m. starting Sunday Feb. 5th. Class dates are Feb. 5th, 19th, Mar. 4th, 18th, Apr. 1st.

Each class will be divided between classroom work and work in the garden

The cost for the workshop is $300.00. Class is limited to 10 students

Online registration http://organicgardeningwkshp.eventbrite.com/
or mail a check payable to Robin Marcus to 4459 Allgood Springs Dr. Stone Mountain, Ga 30083

For further information- email duanemarcus@mac.com

Classes meet at The Funny Farm 4459 Allgood Springs Dr. Stone Mountain, Ga 30083 30 minutes from downtown Atlanta

Cob Oven Update #2 - The Base is Complete and Ready for the Oven.

Today i finished the base for the cob oven.

The Insulation Layer
We want to retain as much heat in the thermal mass of the oven as possible. I made an insulation layer below the fire bricks that will be the bottom of the oven to keep the heat from being conducted into the oven base. The principle here is the same as with double paned windows. Air is a poor conductor of heat. First i placed empty bottles and jars on their sides. The insides of the bottles and jars are filled with air. Then I filled the spaces between them with a mixture of sand, clay and a good bit of straw with a little portland cement mixed in for strength. Straw is hollow so it is a poor conductor of heat as well.

The Final Layer That Will Support The Fire Brick.

I finished off the base with a 1 1/2" layer of structural cob which is just clay and sand in a ratio of 1 part clay to 2 parts sand. I determined the ratio by making test bricks a few days ago. I made same sized bricks using different ratios of clay to cob. 1:1, 1:2, and 1:3. I dried them in the oven using low heat. The 1:1 ratio brick shrank a lot. The 1:3 brick turned out deformed and slightly crumbly. The 1:2 ratio brick is perfect! That is the ratio we will use when we make the cob tomorrow.

Cob Oven Update - base almost complete. Bourbon bottles almost empty.

Today i worked on the base for the cob oven. The base of the bench is finished. The oven base is at its final height but i ran out of materials to finish it. Good thing too, cause i am totally whipped!

Tomorrow i will get some more sand and fire bricks and complete the base. I also need to make some clay slip and start staging materials for the day of fun on Saturday.

Oh, yea, those bourbon bottles will be part of the insulation layer under the fire bricks. Looks like I probably need 1 more. Could be a long night of drinking ahead ;)

Root Cellar to Cob Oven - One Project Begets Another

We tend to do projects in fits and starts around here at the Funny Farm. We get an idea for something we want and it gestates for a while. Eventually something will trigger it's birth into the world. I started the base for an eventual cob oven several years ago. We wanted to build one for the fun of it. Cob-building with a group of people is a good way to build community. Cooking in it and sharing meals is also lots of fun. One of the main obstacles to building the cob oven was obtaining the clay soil we would need to make cob. I would have had to hunt it down somewhere. Load it on my truck. Then unload it. A lot of work. And, since the building industry is totally dead around here as a result of the collapse of the economy, finding it would have been hard. ( by the way, i can't say i am sad to see construction screech to a halt. Lots of raping and pillaging of the land has been avoided as a result)

Lately we have been more aggressive in our efforts to prepare ourselves for the time when the shit hits the fan. There are plenty of triggers out there that could set it off at any time now. To further our preparations i wanted to build a root cellar to store crops through the winter. Even though we keep our house at 60º degrees it a little too warm to store things like garlic and potatoes which tend to sprout in our pantry. So, guess what? One project begets another! I dug out a space for the root cellar which generated the clay subsoil i need to build the cob oven. Yiipppeeeee!

Back in August i met Brandy Hall for the first time at our farmers market. She had just moved here from Asheville, N.C. Turns out she is a permaculture designer and teacher who, along with her partner Keri Evjy, is currently teaching a PDC (permaculture design certificate) course. They and their students are coming to the Funny Farm this weekend to help build the cob oven as part of the alternative building segment of their course.

Next week i will finish up the root cellar. I plan to build a roof over the cob oven to protect it from the elements. I plan to grow food on it too. I will put straw bales on it that i will inoculate with oyster mushroom spawn. Then, in the spring, i will plant vegetables and flowers in the bales. I also plan to mount a photovoltaic solar panel on the roof to power lights, (and a blender, you know, for cocktail-making). You see we have all kinds of building materials lying around waiting for something to trigger a project that they can be used in.

That's how we roll here at The Funny Farm.
I will post updates as we move forward with these projects. Gotta go check on my cob bricks baking in the oven :) Later!

Here are links to Brandy's (Shades of Green, Inc.) and Keri's (Healing Roots Design) websites.

A Tribute to My Mom, Jane Funk Marcus. May She Rest in Peace.

My mom died this last Tuesday. She was 81 years old. She was one tough woman. She suffered through a heart attack, a stroke, lung cancer and finally succumbed to brain cancer with nary a complaint. She was happy through her last days, living in a morphine dream land without pain. She "visited" with her family and friends, went shopping, did her knitting and sewing, went to jail after she killed a man (no doubt he deserved it) and apparently witnessed my niece Erin and me burn a house down. That was my mom. I greatly admire her strength and grace.

She was a school teacher. She worked in the Head Start school program in the late 60's when it was first implemented in our county schools. She and her partner drove a van throughout the county finding children who did not have enough to eat or shoes and clothes to wear to school and helped them meet their needs so they would have the strength and pride necessary to get a good education. She founded the first pre-school program at the Presbyterian church she attended.

I spent several months dreading having to return to the bizarro town in which i grew up to attend her funeral. My childhood memories are not particularly pleasant. When the time finally came yesterday i was relieved to find so many people there who were her friends, family and colleagues who shared with me stories of how much fun they had with my mom and what great work she did over the course of her life. This is a post on the funeral home guest book (who knew there was such a thing :) from one of her first grade students from a long long time ago.

I have many great memories of Mrs. Marcus from Berryville Primary School, especially the cereal she gave us for afternoon snacks. Deepest sympathy to all of her family.

Many people have said to me this past week that they are sorry for my loss. I truly appreciate their expressions of love and concern for me and my family. However I do not feel i have lost anything. Her spirit now walks among those who came before and will remain in my heart for the rest of my life. Each time we use the crazy napkins she embroidered for me or i wear the weird sweater she knitted for me with the sleeves large enough to go around my legs or wrap myself up in one of the many many afghans she crocheted for me i will think of her and draw strength from her strength.

I am grateful that she brought me into this world and fed, clothed, sheltered and loved me until i was ready to face the world on my own. She was very fond of the hippie decree "go out and do your own thing". If she said it to me once she said it a thousand times in her special voice " do your own thing, baybay". And that is what i did. She was always so proud that Robin and i lived our lives as we saw fit, never compromising on our values. I got an email from a close friend of my brother Richard's the evening before the funeral. She told me that she had gotten to spend a lot of time with mom when mom came to visit my brother for Thanksgiving a few years ago while he was out doing his thing. This is what she said mom told her. She said:

she felt she had contributed to the world. Duane cares for the earth, Richard cares for the soul and Vickie cares for people. I did okay.

I was astounded and pleased that she uttered these particular words. My permaculturist friends will recognize them as the essence of the ethics of permaculture which guide us every day here at The Funny Farm . Care of the earth, care of the people and a fair share for all which i have always taken to mean caring for the soul of the earth and all of its inhabitants, animate and inanimate. My brother Richard is a classical musician and conductor. My sister is a sociologist who works with pregnant mothers and y'all know i am a crazy farmer.

The one thing all humans have in common is that we are all going to die some day. Dying is just a part of the circle of life. I will continue to celebrate my mom's life until my time comes and it is your turn to celebrate my life and pass it on to the next generation.

Deep peace of the Shenandoah river to you mom
Deep peace of the refreshing breeze to you mom
Deep peace of the shining sun to you mom
Deep peace of the Blue Ridge mountains to you mom
Rest in eternal peace mom